This is the procedure for NVQ 005 – Work Plan 1 – L Side Bracket.

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1. Remove burrs from Mild Steel Plate and check for size using rule/tape.
2. Remove all oil and grease from surfaces, and apply marking out medium.
3. Clamp material to an Angle Plate using a Tool Makers Clamp.
4. Mark out hole positions using VHG (Vernier Height Gauge).
5. Remove plate and check marking out with correct instruments.
6. Centre punch intersection points using an Optical / Centre Punch.
7. Drill all holes in accordance with drawing sizes, centre find position, clamp, centre drill then drill to size, pilot hole first if required.
8. Hand ream the 8mm hole to H8 fit.
9. Measure the hole positions with Vernier Calliper and fit to template block.
10. Fit template and scribe round profile.
11. Cut out profile using a hacksaw.
12. File all Radii and dimensions in accordance to drawing sizes.
13. Remove all burrs and sharp edges and finish the surfaces.
14. Check for size. Record your measurements in the table on 005WP1.
